Not all EWP issues are obvious, and some of the most serious faults start as small, easy-to-miss signs.
Knowing what to look for can prevent breakdowns, reduce downtime and most importantly, keep your team safe.
Here are some key signs your EWP may need immediate inspection or repair.
1. Unusual Lean or Instability
If a platform doesn’t look level when elevated, there’s likely an underlying issue.
Even a slight lean can indicate:
- structural fatigue
- wear in key components
- uneven load distribution
- hydraulic or levelling issues
These problems can worsen quickly and should never be ignored.
2. Visible Damage to the Boom
Damage isn’t always dramatic — sometimes it’s subtle.
Look for:
- cracks or stress marks
- scrapes or wear exposing fibreglass
- impact damage
- worn or misaligned sections
In some cases, internal wear (like rollers or bushes) can allow movement that leads to external damage over time.
3. Scraping or Unusual Contact Points
If parts of the boom are rubbing or scraping where they shouldn’t be, something is out of alignment.
This can be caused by:
- worn rollers
- movement in the boom sections
- incorrect clearances
Left unchecked, this type of wear can escalate into structural issues.
4. Hydraulic Leaks or Sluggish Movement
Hydraulic systems should operate smoothly and consistently.
Watch for:
- oil leaks
- slow or jerky movement
- loss of pressure
- unusual noises
These are often early warning signs of component failure.
5. Controls or Safety Systems Not Responding Properly
Any issue with controls or safety systems is a red flag.
This includes:
- delayed or inconsistent response
- warning lights or fault codes
- safety systems not engaging as expected
These systems are critical and should be checked immediately.
6. “Something Doesn’t Feel Right”
This one matters more than people think.
Operators often notice subtle changes before anything obvious shows:
- different movement
- unusual sounds
- changes in behaviour
If something feels off, it’s worth investigating early.
What seems like a minor issue can quickly turn into a major safety risk or costly repair.
Getting on top of problems early helps:
- reduce downtime
- avoid larger repairs
- keep equipment safe and compliant
If you’re unsure, it’s always better to have it checked. Reach out to EWP Systems today, we are here to help.
