One of the most common questions we get is:
“How much does a 10-year EWP major inspection cost?”
The honest answer?
👉 It depends on the machine—and how properly the inspection is carried out.
At EWP Systems, we’ve seen a wide range of machines come through the workshop. And the variation in cost usually comes down to a few key factors.
Typical Cost Range (Realistic Expectations)
For a truck-mounted EWP, a 10-year major inspection can typically range from:
$20,000 – $60,000+
Yes. That’s a big range.
And there’s a reason for it.
Some machines require minimal work.
Others need significant repairs once stripped down.
Why There’s No Fixed Price
A proper major inspection isn’t a fixed-price service like a standard maintenance job.
It involves:
- Strip-down of key components
- Detailed inspection
- Measurement of wear
- Repair or replacement of parts as required
You don’t fully know what’s needed until the machine is opened up.
What Affects the Cost?
1. Machine Type & Size
- Truck-mounted EWPs
- Knuckle booms
- Scissor lifts
Larger, more complex machines = higher inspection time and cost.
2. Condition of the Machine
This is the biggest factor.
Well-maintained machine:
- Lower repair costs
- Faster turnaround
Poorly maintained machine:
- Worn pins and bushes
- Hydraulic issues
- Structural wear
This is where costs can climb quickly.
3. Scope of the Inspection
Not all “major inspections” are equal.
A proper inspection includes:
- Full structural assessment
- Hydraulic inspection
- Safety system testing
- Component measurement and documentation
If corners are cut, the price might look cheaper, but the risk increases.
4. Parts & Machining Requirements
- Replacement pins and bushes
- Hydraulic components
- Machining of custom parts
In-house machining (like we offer) can reduce downtime and control quality.
5. Compliance & Testing Requirements
- Load testing
- Certification
- Documentation
These are essential for compliance and can impact overall cost.
The Danger of “Cheap” Inspections
We’ve seen machines come in after a “major inspection” that:
- Weren’t fully stripped down
- Had worn components left in place
- Showed early structural fatigue
The initial cost was lower…
But the long-term cost was much higher.
How to Budget for a Major Inspection
If your machine is approaching 10 years:
- Start planning early
- Allow for a range, not a fixed number
- Expect additional costs if issues are found
A good workshop will communicate clearly throughout the process.
What You’re Really Paying For
A proper major inspection gives you:
- Confidence in the machine’s safety
- Compliance with Australian Standards
- Reduced risk of breakdowns
- Extended machine lifespan
It’s not just a cost, it’s an investment in reliability.
Need a Quote or Not Sure Where Your Machine Sits?
If you’re approaching the 10-year mark, or just want a realistic idea of cost, get in touch with our team.
We’ll give you a straight answer – no surprises.
