Common Problems Found During EWP Inspections (And Why They Matter)
Not all issues found during an EWP inspection are obvious at first glance. Some can be minor, while others are enough to make the machine unsafe to operate immediately. One of the more serious problems we come across is structural cracking. In the image above, a crack has formed in the boom section of the machine. While it may appear small, this type of damage can compromise the structural integrity of the EWP and is enough to take it out of service. During a major inspection, components are carefully assessed for signs of: Structural issues in particular are taken seriously, … Read more
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What Happens During a Truck-Mounted EWP Major Inspection?
A major inspection on a truck-mounted Elevated Work Platform (EWP) is far more involved than a routine service. These inspections are typically required around the 10-year mark, but the process itself is what ensures the machine remains safe, compliant and ready for continued use. During a major inspection, the machine is stripped back to allow full access to critical components. This includes structural elements, hydraulic systems and key mechanical parts. Each component is carefully assessed for: Where required, parts are repaired or replaced before the machine is reassembled and tested. Truck-mounted EWPs in particular require a detailed, hands-on approach due … Read more
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When Does an EWP Need a Major Inspection? (10-Year Rule Explained)
Most Elevated Work Platforms (EWP) will require a major inspection at around 10 years from the date of manufacture, but it’s not always that straightforward. We often see businesses unsure of when their equipment is actually due. That’s where compliance plates and service records become important. Each machine should clearly show: These details help track compliance with Australian Standards and ensure the machine remains safe to operate. A major inspection goes far beyond routine servicing. It involves a full structural, mechanical and hydraulic assessment to confirm the integrity of the machine. In some cases, inspections may be required earlier depending … Read more
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What Is an EWP Major Inspection and When Is It Required?
Elevated Work Platforms (EWPs) are critical pieces of equipment used across construction, electrical and maintenance industries. Like any machine working under load and at height, they require regular servicing, but at certain intervals, a more thorough process is required: a major inspection. What is an EWP Major Inspection? A major inspection is a comprehensive assessment of an EWP to ensure it remains structurally sound, safe, and compliant with Australian Standards. Unlike routine servicing, a major inspection involves: For truck-mounted EWPs, this process is particularly important due to the additional stresses placed on the unit through travel, setup, and repeated use. … Read more
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How Regular Fibreglass Repairs Improve EWP Safety & Compliance
Safety and compliance aren’t optional when it comes to elevated work platforms. Fibreglass damage — even minor — can put operators at risk and raise red flags during inspections. Regular fibreglass repairs play a critical role in maintaining safe equipment. Hidden Risks of Damaged Fibreglass Cracks and wear can: Professional fibreglass repairs ensure damage is fully addressed — not just covered up. Compliance & Workplace Safety Maintaining fibreglass components is essential for:Operator safetyEquipment inspectionsHire fleet complianceInsurance requirements Using certified fibreglass repair kits, technicians restore EWPs to safe, compliant condition. Preventive Maintenance Saves Money Scheduled fibreglass repairs: Fibreglass damage doesn’t fix … Read more
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