Major EWP inspections are essential for ensuring the long-term safety and efficiency of your equipment. At EWP Systems, we offer comprehensive inspections customised to your project needs while adhering to Australian Standards AS2550.10 and AS/NZS1418.10.
A major EWP inspection involves a thorough examination and rebuild, typically required after 10 years of service and then every 5 years after that. This process includes dismantling, inspecting, and testing critical safety components, as well as structural assessments and functional testing to ensure continued safe operation.
Here’s a more detailed breakdown:
Initial Assessment: A review of the EWP’s service history, current condition, and identification of potential issues is conducted.
Dismantling: Critical components, including the hydraulic system and mechanical links, are dismantled for detailed inspection.
Structural EWP Inspection: The EWP’s structure is examined for damage, corrosion, or cracks, using non-destructive testing (NDT) methods to assess welds and steelwork.
Safety Component Inspection: All safety-critical components, such as emergency descent systems, limit switches, and control systems, are inspected.
Load Testing: The EWP is tested to ensure it can safely handle its maximum load.
Electrical System Checks: Electrical components, including wiring and control systems, are tested for proper functionality.
Hydraulic System Evaluation: The hydraulic system is inspected for leaks and fluid levels.
Functional Testing: The EWP is operated through its full range of motion to identify any functional issues.
Documentation: A report is generated detailing the inspection findings, methods used, and any recommended actions.
Compliance Plate: Upon successful completion, a compliance plate is affixed to the EWP, indicating it has passed the inspection.
Our Expertise Includes
Tailored inspection plans for every make and model.
Comprehensive testing and repairs to ensure regulatory compliance.
Expert guidance to minimise operational downtime.
Why Work With Us?
With a broad knowledge of almost every make and model, we deliver precise solutions that align with your operational requirements.
FAQs for Major EWP Inspections
What is involved in an EWP major inspection?
An EWP major inspection is a comprehensive structural, mechanical, operational and safety compliance assessment of an elevated work platform. It is designed to ensure the equipment is safe for continued service after reaching 10 years or 10,000 hours of use, whichever comes first.
Why is an elevated work platform major inspection necessary?
A major inspection is mandatory to maintain compliance with Australian Standards (AS 2550.10). It helps identify fatigue, corrosion, and structural wear, ensuring the EWP is safe, reliable, and legally operable.
How much does an EWP major inspection cost?
The cost of an EWP major inspection varies depending on the machine type, size, condition, and any required repairs or parts replacement. EWP Systems offers competitive pricing and transparent quotes tailored to your specific equipment. You can always inquire to obtain and estimate based on specific designs
What is included in the EWP 10-year inspection checklist?
The 10-year inspection checklist typically includes:
- Full strip-down and inspection of critical components
- Crack testing and weld assessments
- Replacement of hydraulic hoses and safety decals
- Functional load and stability testing
- Electrical system evaluation
- EWP Systems follows a detailed manufacturer and standards-compliant checklist for all inspections.
- HV testing as required
How often should major inspections be conducted on EWPs?
According to Australian standards, a major inspection must be carried out every 10 years or after 10,000 operational hours. Regular condition monitoring may also prompt earlier assessment, after the first 10 year major inspection the service life until the next major inspection reduces to 5 year intervals.
Can EWP Systems perform major inspections on all types of access equipment?
Yes, EWP Systems is fully equipped to perform major inspections on all makes and models of EWPs, including scissor lifts, boom lifts, and trailer-mounted platforms, tele handlers and VLC’s.
What happens if my EWP fails the major inspection?
If your EWP fails the inspection, our technicians will provide a detailed report outlining necessary repairs or part replacements. Once addressed, we re-test the machine to certify it meets safety compliance standards.
Do I receive certification after a major inspection?
Yes. Upon successful completion, EWP Systems provides a full inspection report and compliance certificate, confirming your EWP is safe for operation under Australian workplace regulations.
How long does a major EWP inspection take?
A typical major inspection takes between 7–14 working days, depending on the complexity of the equipment and the availability of replacement parts. Less for scissor lifts and smaller EWP’s.
Can you help with scheduling EWP major inspections in advance?
Absolutely. EWP Systems offers scheduled servicing and reminders to ensure you never miss a critical inspection deadline. This helps you stay compliant and avoid unexpected downtime.